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Process |
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PROCESS
AND CAPACITY |
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1. COMPOUNDING
Based on their over 10 years of experience in the lead acid battery
industry, technicians at TEMPEST have become highly capable of designing
and manufacturing customer-oriented batteries. After numerous
experiments, TEMPEST engineers have invented proprietary grid alloy
formula and lead plaster formula. Combined with the advanced plate
curing techniques, these formulae ensure TEMPEST batteries to have
better performance than most of their peer products in the market. |
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2.
FORMATION
Advanced tank formation technique, or cell formation technique, is
adopted for different types of batteries. The whole charge and discharge
processes are controlled by computers and can be easily reprogrammed.
Formation temperature is strictly controlled to make service life of
batteries longer. Advanced ventilation and acid fog removing facilities
are installed to eliminate hazardous gases, preventing damage to
environment and the health of employees.
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3.
ACID FILLING
Sealed de-ionized water producing system automatically monitors and
controls water output. Ions are constantly regenerated to keep the water
electric resistance above 500 kilo ohms, ensuring very low level of self
discharge rate inside batteries. TEMPEST has created a unique
electrolyte formula formulated by adding special sub-colloids to pure
concentrated sulfuric acid. This special electrolyte, used in our TS and TH series, results in higher reliability and longer life of our
products.
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4.
ASSEMBLY & CAPACITY
TEMPEST operates five assembly lines at the moment, three of which
are for small capacity batteries (0.2AH~22AH) with a daily production
throughput of 30,000pcs; Another one is for medium capacity batteries
(24AH~200AH) with a daily production throughput of 1,500pcs; The last
one is for large capacity batteries (2V100AH~2V3000AH) with a daily
production throughput of 500pcs. TEMPEST is fully ready to double the
assembly capacity upon the request of customers.
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5. QUALITY INSPECTION
Good product quality is the cornerstone of the foundation of TEMPEST
. Ever since the founding, leaders of the company have been paying great
attention to product quality. TEMPEST has adopted TQM (Total Quality
Management) system throughout the company. Currently, there are 26
full-time quality assurance engineers monitoring and controlling the
whole production process. All of the products are 100% sampled for final
quality inspection. |
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